Infrared heating and drying panels

Description

Designed for heating sheet polymeric and other materials using directional infrared radiation. They are also used for drying various materials in technological processes. They are the main elements of thermoforming machines, infrared drying chambers, infrared heating zones, and other infrared heating systems.

Benefits 

  • Effective and economical. Provides uniform and fast surface heating.
  • They have a modular structure and are divided into separately adjustable heating zones.
  • Equipped with automatic control devices to compensate for temperature edge effects.
  • Available accessories (heating elements).
  • Professional advice and customization.

EIP-1 series infrared panels with distributed IR heaters

EIP-1 series infrared panels with distributed IR heaters

 

Possibility of efficient heating with minimum electrical power consumption.

Emitters with a nominal electrical power of 125-650 W each are installed inside special reflectors made of polished stainless steel. Between the rows of reflector-reflectors with emitters, special reflective plates are installed, which ensure the return of the reflected infrared radiation back to the heating zone, i.e. creation of the so-called thermal resonance effect of redistribution and equalization of the specific power of infrared radiation on the surface of the material.

Standard Models:

EIP-1 series

EIP-163-N / 380-T7

Specifications:

Marking: EIP-163-N / 380-T7

The number of conventional rows of reflectors-reflectors - 6; the number of IR emitters of the IKN-101 type in one conventional row - 3; electrical power when switched on N = 4.50-11.4 kW; the number of IR heating power control zones - 7.

Emitters: TSC-101 (N = 250-650 W) - 8 pieces, TSC-101 (N = 250-650 W) with a thermocouple - 3 pieces, TSC-102 (N = 125-325 W) - 10 pieces; TSC-102 (N = 125-325 W) with thermocouple - 4 pcs.,

Completeness: EIP-163 panel, SHEN 400.300.210 control panel (IRT8 + MS8), thermoelectrode cables TXA (K), heat-resistant power cables (RKGM). Cable length up to 6 m.

EIP-193-N / 380-T8 (772.5x1545 mm)

Specifications:

Marking: EIP-193-N / 380-T8

The number of conventional rows of reflectors-reflectors - 9; the number of IR emitters of the IKN-101 type in one conventional row - 3; electric power when switched on N = 6.75-17.55 kW; the number of IR heating power control zones - 8.

Emitters: TSC-101 (N = 250-650 W) - 12 pieces, TSC-101 (N = 250-650 W) with a thermocouple - 4 pieces, TSC-102 (N = 125-325 W) - 16 pieces; TSC-102 (N = 125-325 W) with thermocouple - 6 pcs.,

Completeness: EIP-163 panel, SHEN 400.300.210 control panel (IRT8 + MS8), thermoelectrode cables TXA (K), heat-resistant power cables (RKGM). Cable length up to 6 m.

EIP-194-N / 380-T10 (1030x1545 mm)

Specifications:

Marking: EIP-194-N / 380-T10
The number of conventional rows of reflectors-reflectors - 9; the number of IR emitters of the IKN-101 type in one conventional row - 4; electric power when switched on N = 9.0-23.4 kW; the number of IR heating power control zones - 10.

Emitters: TSC-101 (N = 250-650 W) - 24 pieces, TSC-101 (N = 250-650 W) with a thermocouple - 10 pieces, TSC-102 (N = 125-325 W) - 4 pieces.

Completeness: Panel EIP-194, control panel SHEN 600.500.250 (IRT16 + MS16), thermoelectrode cables TXA (K), heat-resistant power cables (RKGM). Cable length up to 6 m.

EIP-1113-N / 380-T13 (772.5x1802.5 mm)

Specifications:

Marking: EIP-1113-N / 380-T13

The number of conventional rows of reflectors-reflectors - 11; the number of IR emitters of the IKN-101 type in one conventional row - 3; electrical power when switched on N = 8.25-21.45 kW; the number of IR heating power control zones - 13.

Emitters: TSC-101 (N = 250-650 W) - 12 pcs., TSC-101 (N = 250-650 W) with a thermocouple - 3 pcs., TSC-102 (N = 125-325 W) - 26 pcs. ; TSC-102 (N = 125-325 W) with thermocouple - 10 pcs.,

Completeness: Panel EIP-1113, control panel SHEN 600.500.250 (IRT16 + MS16), thermoelectrode cables TXA (K), heat-resistant power cables (RKGM). Cable length up to 6 m.

EIP-1153-N / 380-T16 (772.5x2575 mm)

Specifications:

Dimensions (edit): 772.5 x 2575 mm
Emitters: TSC-101 (N = 250-650 W) - 24 pieces, TSC-101 (N = 250-650 W) with a thermocouple - 8 pieces, TSC-102 (N = 125-325 W) - 24 pieces. ; TSC-102 (N = 125-325 W) with thermocouple - 8 pcs.
Electric power when switched on: N = 15.0-39.0 kW
Number of IR heating power control zones: 16
Cable length: up to 6 m

The customer can purchase only the panel (without control). We guarantee the quality of the design, components and components, as well as the performance of the panel. But to get the result - high-quality uniform high-speed heating, it is necessary to calculate the power of each heating zone, the algorithm for supplying power (temperature control) of each zone to compensate for edge effects, monitoring the performance of each emitter, etc. Therefore, when ordering only a panel, we cannot guarantee the quality of your products obtained when using the panel.

Panel control

Control unit SHEN 600.500.250 (ИРТ16 + МС16) - 16 independent control channels, built-in power module, monitoring program, configuration program, files of ready-made settings.

When ordering a control system for our laboratory, accurate mathematical calculations are made and the panel is configured for all parameters ordered by the customer. We carry out tests and transfer files of ready-made settings to the customer, which does not require further adjustment by ourselves or to have specially trained personnel.
By customizing the control unit for the customer, we guarantee the result: uniform heating according to the specified parameters, monitoring the performance of each emitter, an alarm in the event of a malfunction, etc.

EIP-1154-N / 380-T16 (1030x2575 mm)

Panel control

Dimensions (edit): 1030 x 2575 mm
Emitters: TSC-101 (N = 250-650 W) - 40 pieces, TSC-101 (N = 250-650 W) with a thermocouple - 16 pieces, TSC-102 (N = 125-325 W) - 8 pieces.
Electric power when switched on: N = 15.0-39.0 kW
Number of IR heating power control zones: 16
Cable length: up to 6 m

The customer can purchase only the panel (without control). We guarantee the quality of the design, components and components, as well as the performance of the panel. But to get the result - high-quality uniform high-speed heating, it is necessary to calculate the power of each heating zone, the algorithm for supplying power (temperature control) of each zone to compensate for edge effects, monitoring the performance of each emitter, etc. Therefore, when ordering only a panel, we cannot guarantee the quality of your products obtained when using the panel.

Panel control

Control unit SHEN 600.500.250 (ИРТ16 + МС16) - 16 independent control channels, built-in power module, monitoring program, configuration program, files of ready-made settings.

When ordering a control system for our laboratory, accurate mathematical calculations are made and the panel is configured for all parameters ordered by the customer. We carry out tests and transfer files of ready-made settings to the customer, which does not require further adjustment by ourselves or to have specially trained personnel.
By customizing the control unit for the customer, we guarantee the result: uniform heating according to the specified parameters, monitoring the performance of each emitter, an alarm in the event of a malfunction, etc.

EIP-1106-N / 380-T16 (1545x1802 mm)

Specifications:

The number of conventional rows of reflectors-reflectors - 6; the number of IR emitters of the IKN-101 type in one conventional row - 3; electrical power when switched on N = 4.50-11.4 kW; the number of IR heating power control zones - 7.

Emitters: TSC-101 (N = 250-650 W) - 38 pieces, TSC-101 (N = 250-650 W) with a thermocouple - 15 pieces, TSC-102 (N = 125-325 W) - 19 pieces. , TSC-102 (N = 125-325 W) with thermocouple - 1 pc.

Completeness: Panel EIP-1106, control panel SHEN 600.500.250 (IRT16 + MS16), thermoelectrode cables TXA (K), heat-resistant power cables (RKGM). Cable length up to 6 m.

EIP-1126-N / 380-T16 (1545x2060 mm)

Specifications:

Marking: EIP-1126-N / 380-T16

The number of conventional rows of reflectors-reflectors - 6; the number of IR emitters of the IKN-101 type in one conventional row - 3; electrical power when switched on N = 4.50-11.4 kW; the number of IR heating power control zones - 7.

Emitters: TSC-101 (N = 250-650 W) - 50 pieces, TSC-101 (N = 250-650 W) with a thermocouple - 16 pieces, TSC-102 (N = 125-325 W) - 12 pieces.

Completeness: Panel EIP-1126, control panel SHEN 600.500.250 (IRT16 + MS16), thermoelectrode cables TXA (K), heat-resistant power cables (RKGM). Cable length up to 6 m.

EIP-2 series

EIP-253-N / 380-T5 (394x640 mm)

Specifications:

Marking: EIP-253-N / 380-T5

The number of rows of IR emitters of the TSC-204 type along the length of the panel is 5, the number of emitters in one row is 3; electric power when switched on N = 3.75-9.0 kW; the number of IR heating power control zones - 5.

Emitters: TSC-204 (N = 250-600 W) - 10 pcs., TSC-204 (N = 250-600 W) with a thermocouple - 5 pcs.

Completeness: Panel EIP-252, control panel SHEN 400.300.210 (IRT8 + MS8), thermoelectrode cables TXA (K), heat-resistant power cables (RKGM). Cable length up to 6 m.

EIP-265-N / 380-T8 (640x768 mm)

Specifications:

Marking: EIP-265-N / 380-T8

The number of rows of IR emitters of the TSC-204 type along the length in the panel is 6, the number of emitters in one row is 5; electric power when switched on N = 7.5-18.0 kW; the number of IR heating power control zones - 8.

Emitters: TSC-204 (N = 250-600 W) - 22 pcs., TSC-204 (N = 250-600 W) with a thermocouple - 8 pcs.

Completeness: Panel EIP-265, control panel SHEN 400.300.210 (IRT8 + MS8), thermoelectrode cables TXA (K), heat-resistant power cables (RKGM). Cable length up to 6 m.

EIP-286-N / 380-T12 (768x1024 mm)

Specifications:

Marking: EIP-286-N / 380-T12

The number of rows of IR emitters of the TSC-204 type along the length in the panel is 8, the number of emitters in one row is 6; electric power when switched on N = 12.0-28.8 kW; the number of IR heating power control zones - 12.

Emitters: TSC-204 (N = 250-600 W) - 36 pcs., TSC-204 (N = 250-600 W) with a thermocouple - 12 pcs.

Completeness: Panel EIP-286, control panel SHEN 600.500.250 (IRT16 + MS16), thermoelectrode cables TXA (K), heat-resistant power cables (RKGM). Cable length up to 6 m.

EIP-2128-N / 380-T16 (1024x1536 mm)

Specifications:

Marking: EIP-2128-N / 380-T16

The number of rows of IR emitters of the TSC-204 type along the length in the panel is 12, the number of emitters in one row is 8; electric power when switched on N = 24.0-57.6 kW; the number of IR heating power control zones - 16.

Emitters: TSC-204 (N = 250-600 W) - 80 pcs., TSC-204 (N = 250-600 W) with a thermocouple - 16 pcs.

Completeness: Panel EIP-286, control panel SHEN 600.500.250 (IRT16 + MS16), thermoelectrode cables TXA (K), heat-resistant power cables (RKGM). Cable length up to 6 m.

EIP-2 series infrared panels
with tightly mounted IR heaters

EIP-1 series infrared panels with distributed IR heaters

They allow to obtain the maximum specific surface power of IR heating up to 64 kW/m2 at a temperature of emitters up to +750 ° C.

Radiators with a nominal electrical power of 125-1000 W are installed close to each other over the entire surface of the heating panel.

Features of design and control of heating panels

To increase the heating efficiency and reduce heat losses, the section with heaters is located inside the chamber or oven, protected from the convection effects of the surrounding cold air. The presence of several radiators in one housing allows you to effectively control the heating power by turning on and off each radiator or group.

The distance from the radiation surface of the heater to the surface of the heated material in technological processes is, as a rule, from 100 to 250 mm.

Group use of heaters in the form of a section for industrial heating of material in the technological process

In the case of single or group use of heaters in the form of an industrial heating section, control of the heating power by the temperature of the emitting surface of the radiators is provided. At the same time, each heater, or one for the entire section, can be equipped with an emitter with a temperature sensor connected via a thermoelectrode cable to an IRT temperature meter-controller device. IRT uses the power MS module to control the supply voltage to the electric heaters, maintaining the set temperature of the radiators, i.e. the power of the IR panel of each zone. At the same time, the IRT protects the emitters from overheating, and the automation built into the MS constantly monitors the operability of the emitters and generates a light or sound indicating the appropriate zone if an electrical circuit breaks when one of the emitters fails, or when the circuit is short-circuited.

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