Filter separator heaters PS-200

Application and working principle

Filter separator heaters PS-200 series | Application and working principle

PS-200 series heaters are designed for prestarting and sustained heating of diesel fuel in Mann-Hummel PreLane filters-separators

Designed for prestarting and cruising heating.

The heater works in automatic mode and does not require the participation of the driver. When the fuel temperature is below + 5C, the heater turns on. When the fuel temperature is above + 5C, heating is turned off.

Unlike a standard heater, which can be equipped with a filter-separator, the PS-200 device has a number of significant advantages:

Instead of a plastic case - in the serial version, the PS200 heater is made of an aluminum alloy and has a 2.5 times larger heat-dissipating surface area, which provides a real power of 350 W;

The sensor that monitors the temperature of the fuel is installed at the outlet of the filter, and not in the heater housing, which guarantees high accuracy of temperature measurement. As a result, the heating is switched on and off in accordance with the actual fuel temperature - (5ºC + -2ºC), while when the sensor is in the same housing with the heater, its readings are distorted as a result of the thermal effect of the heating elements.

The heater has an intelligent electronic control system, the algorithm of which for the first time takes into account the characteristic features of vehicle operation, such as changes in fuel consumption, engine stops, battery charge level and automatically adjusts the heater operation depending on these changes. For example, the heating power is regulated automatically, depending on the fuel consumption and its temperature, which eliminates overheating and minimizes energy consumption.

Installation

Filter separator heaters PS-200 series | Installation

The heater is installed in a special slot located on the filter-separator housing. In this case, the temperature sensor is installed at the outlet of the filter, as shown in the figure.

Connection to the on-board network must be made according to the diagram (see. passport).

Quality and guarantees

Filter separator heaters PS-200

They remain operational when the supply voltage changes within 90-125%.

The service life of the heater is at least 5 years, the mean time between failures is at least 3000 hours.

Choosing a model

To date, there is a PS-202 model on sale.

Specifications

Passport

Main technical characteristics

Name

PS-202

DC supply voltage, V

24

Nominal input electrical resistance, Ohm

1,5

Maximum current when switching on, A, no more

20

Rated electric power, W, not less, at a diesel fuel consumption through a filter-separator 200 l / h and a diesel fuel inlet temperature

 

-20 ° C

350

+ 5 ° C

280

Dimensions of the heating element (rod), mm:

 

- diameter

21,5

- length

72

Maximum temperature of the heating element, ° С, no more

130

Operating temperature range during operation, climatic version

From -40 ° С to + 45 ° С, ХЛ2

Explosion protection marking

1ExibIIT4

Heating control

Automatic autonomous

Working hours

Continuous from vehicle generator

Scope: models of diesel fuel filter separators using this heater

Mann-Hummel PreLine 270, PreLine 420 and their analogues

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